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Pumps used in
solar heating systems are called hot water circulator pumps. Many pumps are
not designed for more than 120°F and will fail prematurely if used in heating
systems. Solar heating pumps are sized to the application based upon head and
flow rate. The head of a pump is the power it has to overcome both the vertical
height that the liquid must be pumped and the friction of the liquid against
pipe walls. Frictional head loss is not significant except in very large
piping systems. Hot water circulators are designed with a wide range of head and
are classified as low head (3' to 10'), medium head (10' to 20') and high head
(more than 20'). Low and medium head pumps are normally used for closed loop
(glycol and DHW) systems. High head pumps are used for drainback systems and
large baseboard or radiant floor heating systems.
Pumps for domestic hot water or other open loop systems should have
bronze or stainless steel housings to prevent scale from building up. Pumps for
closed loop systems may have iron housings although a bronze or stainless steel
housing will normally last longer.
Pumps and Flow Rate
If the system controls are working correctly, an inoperative pump may be
due to a stuck impeller, a burned-out motor, or a broken shaft. These
types of problems may be expected over the lifetime of any component subjected
to the temperature and cycling stresses of a solar system pump. Even though a
solar pump is operating and is being controlled correctly, there still may be
problems with the actual flow rate in the collector loop. If the pump has been
sized to just barely overcome the pressure head of the collector loop, an
unexpected added resistance can stop all flow through the collector. For
example, air in the fluid may, over a period of time, collect in a section of
piping, especially if it cannot escape through a vent to the atmosphere. This
"air lock" can prevent any flow if the pump does not have the capacity to
compress the air completely and force it through the system. In an indirect
system, loss of collector fluid pressure can also prevent flow in the collector
loop. The pump is generally not sized to overcome the static head or pressure
due to the difference in height between the top and bottom of the collector
loop. It is usually sized to maintain the desired flow against the dynamic head
or pressure due to the resistance to flow in the pipes, fittings, and valves. If
the fluid pressure to overcome the static head is lost, then the pump may not be
able to maintain flow against the combined static and dynamic head of the
system.
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AC CIRCULATOR PUMPS |
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GRUNDFOS 120 VOLT AC PUMPS |
| Model UP26-96F |
$297 |
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Cast iron, 1/12 HP; pushes to 31 foot head.
Designed for collector loop on drainback type
solar systems.
New installations require a flange set.
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| Model UP15-42F |
$109 |
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Cast iron, single speed centrifugal pump.
Designed for domestic and light commercial
closed loop water system applications. Can also
pump 50% glycol solutions. 1/25 HP; pushes to
15 foot head.
New installations require a flange set.
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| Model UP15-18SU |
$214 |
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Stainless steel, 1/25 HP;
pushes to 7 foot head.
Designed for domestic hot water system
applications.
New installations require a flange set. |
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| PUMP MOUNTING
FLANGE SETS |
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| Iron |
$36 |
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| Bronze |
$75 |
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| Set of 2 - 3/4" pipe thread bronze flanges
for all
flange (F) pumps. Also 1” threads available |
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DC CIRCULATOR PUMPS |
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EL-SID Busrhless Water Circulators
These tiny brushless, magnetic drive circulators can be driven by PV modules or
12 volt batteries for closed-loop circulation in solar water heating systems,
individual space heat zones and individual loop radiant floor loops. Use of
several small pumps in a radiant floor system allows each loop to be controlled
by a different thermostat.
Model SID10 is designed to be
powered by a 10 watt PV module, in open loop systems and can pump 3.3 gallons
per minute at no head and ½ GPM at 2.5 feet of head at 17 volts input.
A 20 watt
module should be used for glycol systems. It can circulate water in a well
designed solar water heating system with two 4 x 10 collectors. Model SID10B is designed to be
battery powered and has the same specifications at 12 volts.
Dimensions: 4" x 4"
x 5".
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Model Number |
Flow (GPM) at No Head |
Volts (Max) |
Head (ft) |
Weight (lbs.) |
SKU |
Price |
Purchase |
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EL-SID 10PV-12 |
3.3 |
20 |
3.5 |
2 |
075-07218 |
$255 |
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EL-SID 10B-12 |
3.3 |
17 |
3.5 |
2 |
075-07219 |
$255 |
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EL-SID 20PV-12 |
5.0 |
20 |
6.5 |
2 |
075-07295 |
$345 |
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EL-SID 20B-12 |
5.0 |
17 |
6.5 |
2 |
075-07296 |
$345 |
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Hartell MD10HEH Circulator
This pump has an electronically commutated, high efficiency brushless motor with
a 30,000 hour life expectancy. It may be operated from an 18 to 22 watt solar
module or directly from a 12 volt battery system.
They work great for closed
loop solar water heating systems and radiant floor heating.
The graph shows this
pumps performance at various heads and flows, at different input voltages.
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| Hartell MD3DCL Circulator
This pump has an economical brush-type motor that may be used with a 12 or 24
volt battery system, or directly from an 18 watt 12 volt PV module. It has a
7,000 hour life expectancy.
It works well as a circulating pump between a tank and solar collector in
a domestic hot water system. It also functions well as a circulating pump in a
radiant floor heating system that requires less than 5 GPM of circulation.
Brushes last for 3-5 years and are easily replaced without removing pump
from plumbing.
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Model Number |
Operating Voltage |
Pipe Connections |
Dimensions (in) |
Item SKU Number |
Price |
Purchase |
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MD-10-HEH |
6-16 VDC |
1/2" MNPT |
5.25 x 9 |
075-07237 |
$397 |
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MD-3-DCL |
2-24 VDC |
1/2" MNPT |
5.25 x 7.75 |
075-07241 |
$225 |
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