Solar-Catalog.com 2008
Water Pumps & Accessories
Catalog Contents
SolarTaos.com

 

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WATER PUMPING INFORMATION
CURRENT BOOSTERS, PUMP CABLE, AND FLOAT SWITCHES
SOLAR SUBMERSIBLE PUMPS
SUBMERSIBLE PUMPS
DC SUBMERSIBLE PUMPS
POSITIVE DISPLACEMENT PUMPS

DC PRESSURE PUMPS

DC PISTON PUMPS
  • Solar Force Piston Pumps

WATER PUMPING INFORMATION

AIR CONDITIONERS
APPLIANCES
AUTOTRANSFORMERS
BACKPACKS
BATTERIES, STORAGE
BATTERY
        ACCESSORIES
BATTERY CABLES
BATTERY CHARGERS
BATTERY CONTAINERS
BOOKS
CHARGE CONTROLLERS
CIRCUIT BREAKERS
COMPOSTERS
COMPOSTING TOILETS
DEHUMIDIFIERS
DISCONNECTS
ELECTRICAL SUPPLIES
FANS
FUSES & HOLDERS
FREEZERS
GARDEN COMPOSTERS
GENERATORS, BACKUP
GENERATOR STARTERS
GROUNDING PRODUCTS
HUMIDIFIERS
INVERTERS
   -GRID-TIE
   -GRID INTERACTIVE
   -OFF GRID, MODIFIED SINE
   -OFF GRID, SINEWAVE
   -PORTABLE
LIGHTING
LIGHTNING PROTECTION
LIGHTING CONTROLLERS
LOAD DIVERSION
METERS
MICRO HYDROPOWER
MONITORING SYSTEMS
PV MOUNTING STRUCTURES
RANGES
PORTABLE POWER
REFRIGERATION
SKYLIGHTS, TUBLAR
SOLAR PV MODULES
SOLAR WATER HEATING
STABER WASHERS
STOVES
TOILETS, COMPOSTING
TRANSFORMERS
USED ITEMS
VENTILATION
WASHING MACHINES
WATER PUMPS
WATER HEATERS, TANKLESS
WIND POWER
WIRE
Basic Pumping Information

The sun and wind are the natural source of energy for an independent water supply. Solar pumps operate anywhere that the sun shines, and the longer it shines, the more water they pump. When it's cloudy, they pump less water, but often you need less water when it is cloudy. Photovoltaic modules, the power source for solar pumping, have no moving parts, require no maintenance and last for decades. A properly designed solar pumping system will be efficient, simple and reliable. Whereas wind power is good where there is prevailing winds and are also a good backup for solar powered pumping.

Solar water pumping systems operate on direct current. The output of the solar power system varies throughout the day and with changes in weather conditions. The nature of variable electricity in the form of direct current (DC) is quite different from conventional, steady alternating (AC) current from the utility grid or a generator. To use solar energy economically, the pumping system must utilize the long solar dary, drawing a minimum of power. This means pumping slower than conventional pumps. Pumping at rates of less than 6 GPM requires different mechanisms from the conventional (centrifugal) pumps.

Small solar pumps are unique, both electrically and mechanically. The most efficient pumps are "positive displacement" pumps; that pump a certain amount of water with each rotation. If it is cloudy or early morning, the pump will receive less energy and run slower. A "positive displacement" pump will pump approximately ½ as much water with ½ as much energy.

Conventional AC pumps are usually centrifugal pumps that turn at high speed to pump as many gallons per minute as possible. They also consume a large amount of power. If you run a centrifugal pump at ½ speed, it pumps ¼ the water. Their efficiency is very low at low speeds and when pumping against high pressure.

If your water sources are remote from power lines, add up your long-term costs of fuel and repairs on generators, or the cost of utility line extensions. Now consider the savings with a solar pump that needs attention only once every 2 to 20 years depending on model.

Solar powered pumps can provide an equal volume of water per day without the high and inefficient energy demands of a large capacity AC pump. Instead of pumping a large volume of water in a short time and turning off, the solar pump works slowly and efficiently all day. Often a solar pump will work fine in a well with a recovery rate too slow for a conventional AC pump.

Solar Submersible Pumps

If you are pumping from a well, we have solar pumps that can deliver from 1 gallon per minute (GPM) to over 75 GPM.

The smallest pump, the low power diaphragm pump from Shurflo, operates from two 50 to 75 watt solar modules, depending on the head (vertical distance) they are pumping. It can pump 500 to 1000 gallons per day and lift water 200 feet. This pump requires service every 2 to 4 years.

If you have a higher lift, need more water or want a pump that does not require service for 15 to 20 years, the Grundfos 

  SQFlex pump is a good choice. The SQFlex can lift water 525 feet and can pump over 20,000 gallons per day at lower lifts.

For greater water needs or deeper wells, the Grundfos SQ-series AC submersible pump can easily be powered by an inverter or generator.

Larger conventional single and three phase AC pumps, up to 10 HP, can be solar powered with the Aerovironment AC Pump Controller and a large PV array.

Surface Pumping

Surface pumps are less expensive than DC submersibles, where applicable. A surface pump is not submersible. It can draw water from a dug well, spring, pond, river or tank, and push it far uphill and through a long pipeline to fill a storage tank or to pressurize it for home use or for irrigation, livestock, etc. The pump may be placed at ground level, or suspended in a well in some cases.

All pumps are better at pushing than pulling. Surface pumps must be placed no higher than 10 or 20 feet above the surface of the water source at sea level (subtract one foot per 1000 ft. Elevation). Suction piping must be oversized a bit and not allow air entrapment (much like a drain line) and should be as short as possible. Pumps can push very long distances. The vertical lift and flow rates are the primary factors that determine power requirements.

Pressurization

Many conventional AC powered water systems pump from a well or other water source, into a pressure tank that stores water and stabilizes the pressure for household use. When you turn on water in the house, an air-filled bladder in the tank forces the water into the pipes. When the pressure drops, a pressure switch turns on the pump, refilling and repressurizing the tank. This works fine because of the ability of the AC pump to deliver a volume of water larger than the household uses. This can work in systems with an inverter large enough to run a standard AC pump. However, this will not work with pumps operating directly from PV modules. First, the sun may not be shining when you need pressure. Second, many solar pumps deliver water too slowly to keep up with household use.

There are two ways to solve this problem. A non-pressurized water tank can be located high enough above the house for gravity to supply the water pressure. This can be on a hill or a tower. Water pressure in PSI = Head in feet times 0.433. For reasonable pressure the tank needs to be at least 40 feet above the house. If this is not possible, a battery operated pressure booster pump can fill a pressure tank as needed from a storage tank that is filled by a solar pump during the day. The Flowlight Booster pump, as well as the Shurflo 2088 pumps can be used for this purpose. You must use a pump that can deliver the maximum GPM required by the house, or have a pressure tank that is large enough to make up the difference between what the pressure pump can deliver and what is required, for the amount of time it is required. This is called the "drawdown volume" of the tank. Air filled pressure tanks can be obtained locally from a pump dealer.

Calculation of Solar Power Needs

With all solar powered pumps, the necessary solar array can be determined by looking at the watts required for the head and flow in your situation. Solar array watts should be at least 20% higher than the power required by the pump in your situation. If you use a larger array or a tracking array, the pump will operate at it's maximum output for more hours of the day, delivering more gallons per day.

If the pump runs on 24 volts, you can use pairs of 12V solar modules wired in series or 24V modules. Two solar modules with total wattage equivalent to or exceeding the wattage required by the pump must be used. If the pump uses 48 volts, you can use groups of four 12V solar modules wired in series or group of two 24V modules whose total wattage exceeds the pump’s power requirement.

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CURRENT BOOSTERS, PUMP CABLE, AND
FLOAT SWITCHES

 
Grundfos SQFlex Submersible Pumps

This is the ultimate submersible pump for water lifts of up to 525 feet. They can be directly powered by solar or wind power or can be run on an inverter, a generator, a battery or the utility grid, or any combination of these sources. Virtually any source of power, 30-300 VDC and 90-240 VAC can be used to run the pump, and with the name Grundfos on it, you know it is built to last and is maintenance-free. Some SQFlex pumps will fit into a 3" well.

Seven pump models can deliver from 4 GPM at 525 feet to 50 GPM at 20 feet of head with 1 kilowatt solar array or less. Helical rotor pumps (models 3, 6 and 11) for high head applications and centrifugal pumps for low head applications assure a pump that is efficient for any application. The SQFlex has built-in protection from dry-running, overload and overheating.

The SQFlex pump can run on a solar arrays starting at 129 watts. The array must have an operating voltage over 30 volts. The array can be made any combination of 3 or more 12 volt nominal modules in series or 2 or more 24 volt nominal module.

Grundfos also has a specially designed Whisper 100, 1KW wind generator with 150 VDC output for applications using wind power. Please contact us for information.

Poly pipe in rolls is acceptable instead of rigid pvc or galvanized, because the slow start feature of the motor reduces startup torque and twisting of the pipe.

Optional Controls

The CU200 interface box communicates with the pump and monitors operating conditions. Built-in diagnostics indicate faults and dry-running, display operating status, power consumption and water level switch input.

The Water Level Switch interfaces with the CU200 control to turn off the pump when a tank is full.

The IO100 is a simple control box with cable terminations and a manual on/off switch. It is a great interface between a solar array and the pump to allow you to turn off the high voltage array when working on the pump.

The IO101 is an interface for using AC backup on a solar pump. An automatic transfer switch disconnects the solar array when AC power from a generator, utility connection or inverter is present. When AC power stops, it automatically reconnects the array to let the sun continue pumping.

The IO102 interface unit is used for systems powered exclusively by a wind turbine or by a combination of  wind and PV. You can use several controls if you need more features than one control can provide.

The SQFlex pumps will not function with a GFCI in the supply circuit, and should not be used where a GFCI is required.

Use the table below to choose a pump.

Left Column shows total head in feet and meters.

The top row shows array wattage/number and suggested type of modules.

Boxes show seasonal pump performance and maximum flow as shown in the sample box to the right>>>.

75 SQF-3

Pump Model #

22,040

Esitmated Daily Summer Volume (GPD)

14,630

Estimated Daily Winter Volume (GPD)

52

Peak Flow Rate (GPM)

Select the row with the head (total lift) that most closely matches your application.

Move across the row to the column that contains the desired daily volume or peak flow rate. Note the pump model in that block and wattage of the PV array in that column.

**Note: Daily volume and flow calculations are based on 38° North latitude location, fixed array tilt of 38° and 4.5 kWH/m2 (POA) winter, and 7.5 kWH/m2 (POA) summer solar insolation.

The pump model is optimized for summer operation.

Up to 40% more water can be pumped in the summer if the array is on a tracking mount. The output can vary with different locations and years, and is not guaranteed.

Grundfos SQFlex Pumps and Accessories

Item Code

Price

Purchase
SQFlex 3 SQF-2 Pump - 3"

75.1012

$2,253

SQFlex 6 SQF-2 Pump - 3"

75.1015

$2,253

SQFlex 11 SQF-2 Pump - 3"

75.1018

$2,253

SQFlex 25 SQF-3 Pump - 4"

75.1021

$2,253

SQFlex 25 SQF-6 Pump - 4"

75.1024

$2,253

SQFlex 40 SQF-3 Pump - 4"

75.1027

$2,253

SQFlex 75 SQF-3 Pump - 4"

75.1030

$2,253

IO100 Interface Box

75.1039

$170

IO101 Interface Box (115V)

75.1036

$483

CU200 Interface for multiple sources

75.1033

$381

Level Switch (Use with CU200 only)

75.1042

$23

Whisper 200 Wind Turbine - 150 V

16.1199

$2005

IO102 Wind Turbine Breaker Box

75.1040

$442

Tower Kit 30 foot for Whisper 200

16.1089

$385

Tower Kit 50 Foot for Whisper 200

16.1095

$480

Auger/Anchor (set of 4) for towers

16.1119

$70

Pressure Switch (use with CU200 only)

75.1044

$67

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Estimated Water Production from SQFlex Pumps
Summer and Winter Volumes and Peak Flow Rates Based on Solar Array Wattage






 

 

 

 

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SUBMERSIBLE PUMPS

Grundfos SQ AC Submersible Pumps

The SQ series pump features a permanent magnet motor controlled by an electronic frequency converter developed by Grundfos. It starts slowly, without surge, so it can be run on a much smaller inverter or generator than any conventional AC submersible pump. It is a high efficiency pump and motor with built-in dry-run protection.

This is the ideal pump to use if you are pumping from a well and into a pressure tank, especially for solar-powered homes. They work on modified sinewave or sinewave inverters. Highest volume pumps run on 240VAC. They can be powered by inverter systems with 240 VAC output, or by using an autotransformer to step 115VAC from an inverter to 240 to run the pump. Minimum well diameter of 3" is required. Use 2-conductor with ground pump cable.

Warranty is 18 months from date of installation or 24 months from date of purchase, whichever comes first.

GRUNDFOS SQ AC PUMPS
PUMP MODEL HP AC
VOLTS
PUMPING
DEPTH
FLOW (GPM) MSRP PURCHASE
MIN MAX
5SQ05-180 0.50 115 60-240 2.6 7.9 $871
240
5SQ05-230 80-340 0.8 8.0 $1,031
5SQ05-270 100-400 1.2 $1,052
5SQ07-320 0.75 140-460 1.6 7.9 $1,079
5SQ10-360 1.00 180-520 1.9 7.7 $1,225
5SQ10-410 200-600 1.4 7.9 $1,280
5SQ10-450 240-600 2.9 $1,298
10SQ07-200 0.75 80-240 7.0 14.8 $898
10SQ07-240 100-340 2.5 14.6 $950
10SQ10-290 1.00 120-400 3.0 14.7 $1,046
10SQ15-330 1.50 140-460 $1,071
15SQ05-110 0.50 115 60-140 11.0 19.5 $720
240
15SQ07-150 0.75 80-220 7.0 19.0 $890
15SQ07-180 100-280 6.5 19.5 $938
15SQ10-220 1.00 140-340 6.0 $988
15SQ10-250 140-400 5.5 20.0 $1,003
22SQ07-160 0.75 60-220 3.0 32.0 $1,025
22SQ10-190 1.00 60-240 8.0 33.0 $1,052
30SQ05-40 0.50 115 20-60 11.0 40.0 $871
240

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Pulsing Solar Fountain Kit

The Solar Stream LJ-01 solar fountain pump provides a unique feature for any pond, garden pool, or business display. Powered by a 3 Watt photovoltaic module, the fountain sends a stream of water 6 feet into the air two times a second in full sun. The pump is a stainless steel cylinder 6 inches high and 3 inches in diameter. It fits into a 5 inch foam collar that allows the pump to float at the waters surface. An 8 foot cord allows connection to the commercial grade 3 Watt photovoltaic module which is supplied with the kit.

These pumps have only one moving part – a free piston. Electricity from sunlight (from the PV module) charges a capacitor. When the capacitor voltage reaches a fixed level (about 16 Volts), an electronic switch feeds the capacitor energy into the pump coil which drives the piston, creating a pulse of water. The more sunlight, the more pulses of water are delivered. 1-year warranty.

Model Number

Description

Item Code

Price

Purchase

LJ-01

Solar Fountain Pump Kit

75.8157

$150

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DC SUBMERSIBLE PUMPS
 

Shurflo 9300 Submersible Pump

Use this lightweight submersible pump for livestock, irrigation or remote home application with low water requirements. The 9300 is a positive displacement diaphragm type pump with very high efficiency, but a much shorter life than centrifugal or helical rotor pumps. Diaphragm should be replaced every two to four years, depending on pumping volume.

The Shurflo 9300 can be operated on a 12 or 24-volts battery or, with the use of one of the Shurflo Pump Controls, directly on a PV array. The pump can lift 1.3 GPM to 230 ft. and can pump nearly 2 GPM from very shallow wells. It measures only 3.75" diameter x 12" long.

The 902-200 controller comes in an outdoor enclosure with water level sensors and sensor wire. It can be operated from a 12V or 24V array. The 902-100 control must be mounted in a dry location and used with a 24V array

Performance on a 12-volt battery will be less than 1/2 the flow on the chart at right. 1 year warranty.

       

 

Array Direct Peformance (24V Array)

Vertical Lift

Minimum Solar Array Size

Flow Rate (GPM)

Amps @ 30V

20

2 x 32 Watts

1.95

1.5

40

2 x 32 Watts

1.90

1.7

60

2 x 50 Watts

1.81

2.1

80

2 x 50 Watts

1.76

2.4

100

2 x 50 Watts

1.71

2.6

120

2 x 50 Watts

1.68

2.8

140

2 x 80 Watts

1.65

3.1

160

2 x 80 Watts

1.63

3.3

180

2 x 80 Watts

1.55

3.6

200

2 x 80 Watts

1.52

3.8

230

2 x 80 Watts

1.36

4.1

     

Description

Voltage / Wattage

Wt. (lbs.)

Item Code

MSRP

Price

Purchase