Solar-Catalog.com 2008
Charge Controllers
Catalog Contents
SolarTaos.com

T80 Turbo Charger

Two independently programmable SPST relays can be used to control external devices based on battery voltage, charge or discharge current or battery state of charge. Contact rating is ½ amp at up to 50 VDC.

Optional wired and wireless displays are available. The RD wired display can be up to 100 feet from the controller using 4-conductor telephone cable. The RD100 wireless display can be 100 feet away from controller in buildings and 300 feet line-of-sight.  Its built-in rechargeable batteries last up to 3 months and can be recharged from 12, or 24 VDC or 115 VAC.

Optional network card allows you to stack up to 16 T80 controllers on one battery bank. Add a network card to each controller and connect with CAT-5 cables. One controller acts as a master and the others as slaves.

OutBack MX60 MPPT Charge Controller

Maximum power point tracking enables a PV system to achieve its highest possible performance. Rated for up to 60 amps of DC output current, the OutBack MX60 can be used with battery systems from 12 to 60 VDC with PV open circuit voltage as high as 140 VDC. The MX60’s setpoints are fully adjustable to allow use with virtually any battery type, chemistry and charging profile. The OutBack MX60 allows you to use a higher output voltage PV array with a lower voltage battery - such as charging a 12 or 24 VDC battery with a 48 VDC PV array. This reduces wire size and power loss from the PV array to the battery/inverter location and can maximize the performance of your PV system.

Array size can be up to...

707 watts when charging 12 volt batteries 1,500 watts when charging at 24 volts 3,000 watts when charging at 48 volts

The OutBack MX60 comes standard with an easy to use and understand display of the PV system’s performance. The four line, 80 character, backlit LCD display is also used for programming and monitoring of the system’s operation. The OutBack MX60 can also be connected to the OutBack MATE system controller and display to allow monitoring of up to eight MX60 controllers from a distant location - up to 300 feet away. The MATE also includes an optoisolated RS232 port for connection to a PC computer for data logging and system monitoring. Dimensions 14.5"H x 5.75"W x 5.75"D Weight 12 lb. 2-year warranty   OutBack model Description Code MSRP Price Purchase MX60 OutBack 60A MPPT charge controller 20.2015 $649 $525 RTS Remote temperature sensor with 20' cable 30.4190  $29 $28 MATE System controller – shipped with a 50' cable 30.4180 $295 $255 MATE-B Black version of the MATE above 30.4180-B $295 $255 MATE-BF Flush mount version of the MATE 30.4181 $295 $255

The FLEXmax 80 is the latest innovation in Maximum Power Point Tracking (MPPT) charge controllers from OutBack Power Systems. The FLEXmax 80’s innovative MPPT algorithm is both continuous and active, increasing your renewable energy yield up to 30%. Thanks to enhanced cooling, the FLEXmax 80 can operate at its full 80 amp maximum current rating in ambient temperatures as high as 104°F (40°C).

Included in the FLEXmax 80 are all of the features first developed by OutBack Power in the revolutionary MX60, such as support for a wide range of nominal battery voltages and the ability to step-down a high voltage solar array to recharge a low voltage battery. A built-in backlit display shows status information at the touch of a button. Enhanced network communications allow the FLEXmax 80 to be remotely programmed via the optional MATE system display and controller.

The new FLEXmax 80 is the only choice when you demand a high performance, efficient and customizable charge controller for your advanced power system.

OutBack model	Description	Input battery voltage	Output amps	MSRP	Price	Purchase
FLEXMAX-80	80 AMP MPPT CHARGE CONTROLLER	12,24,36, 48, 60	80	$749	$635

Blue Sky SB2000E MPPT Charge Control

The Solar Boost 2000E provides a precision Multi-stage PulseWidth Modulation (PWM) MPPT charge control system to ensure the battery is properly and fully charged, resulting in enhanced battery performance with less battery maintenance. An equalize function is also included to periodically condition liquid electrolyte lead-acid batteries. A built in LCD digital display monitors solar charge performance. The display shows battery voltage, solar panel current and output charge current. You can actually see current boost working by noting the difference between solar panel current and output charge current. A charge status LED indicates the present charge mode, and shows when the battery has become fully charged. This 25-amp current boosting solar charge controller mounts in a 5-11/16" x 3-15/16" cut-out and is wired from the rear.

3-year limited warranty.

Blue Sky Solar Boost MPPT Charge Controls

The Blue Sky Solar Boost features full reverse polarity protection, PWM charging and selectable charge voltage for flooded and gel lead-acid batteries. Output current limiting eliminates worry about overload or nuisance fuse blow when PV output is unexpectedly high. An equalize function is also included to periodically condition liquid electrolyte lead-acid batteries. An optional user friendly digital display is available to monitor PV charge performance. The display shows battery voltage, solar current, charge current and charge mode. It can be provided in the controller, as a remote panel installed up to 300’ away, or both. Optional temperature compensation of charge voltage is also available to further improve charge control and battery performance. Selectable compensation curves support lead-acid and Ni-Cad batteries. Solar Boost controls available with or without a digital display and an optional remote display that can be mounted up to 300 feet from the control is also available.

3-year limited warranty.

Solar Boost 50L

This charge control can be used on 12 and 24 volt systems. It can also be used to charge a 12 volt battery from a 24 volt array. Maximum open-circuit PV array voltage is 57 VDC.

Solar Boost 6024H

The 6024H is designed for charging 12 or 24 volt batteries from 36, 48 or 60 volt PV arrays (maximum open circuit voltage is 140). This allows for a much smaller wire size between the array and battery in large systems. Maximum charge current is 60 amps at 12 or 24 volts.

Solar Boost 3048

SB3048 is designed to charge 24 and 48 volt battery systems from a 48 to 60 volt array (maximum open circuit voltage is 140). Maximum charge current is 30 amps output at 24 or 48 VDC.

Solar Boost 2512i

The low cost Solar Boost 2512i provides fully automatic 3-stage charge control system. A partial IPN™ network interface is also included to allow use of the IPN-Remote or IPN-ProRemote displays. Additional features provided in the Solar Boost 2512iX include automatic or manually equalization, battery temperature sensor input, full IPN network compatibility, and an auxiliary output. The user congurable auxiliary output can serve as either a 25 amp load controller, or as a 2 amp auxiliary battery charger. The auxiliary battery charge feature is ideal for charging a separate battery such as the engine battery in an RV.

Solar Boost 3024i

SB3024i is designed to charge 12 and 24 volt battery systems from a 24 volt array (maximum open circuit voltage is 57). Maximum charge current is 30 amps output at 12 or 24 VDC. The new IPN network interface coordinates multiple controllers and shares temp sensors and display.

Optional Equipment

A remote temperature probe and a remote digital display that can be mounted up to 300 feet away can be used with all of the Solar Boost controls. Optional shunts allow the digital displays to monitor other charging sources and loads.

MORNINGSTAR CHARGE CONTROLS

Morningstar TriStar Charge Controllers

The TriStar pulse width modulated (PWM) controller can operate as a solar charge control, a load control, or a diversion regulator in 12, 24 or 48 volt systems. It can operate in only one of these modes at a time, but two or more controllers can be used to provide multiple functions. PWM operation may be changed to on/off operation to prevent telecom noise. Two models are available with UL current ratings of 45 and 60 amps. A choice of 7 different setpoints are easily selectable with DIP switches. An RS-232 communications enables PC connection to adjust control setpoints and data logging. An optional digital display may be mounted on the front of the controller or up to 100 feet away using 4-conductor phone cable with RJ-11 jacks. Battery temperature compensation may be added with the optional temperature sensor. Knock-outs on the bottom of the charge control match knock-out spacing on the Xantrex DC-175/250 disconnect and the Outback PS2DC and PS4DC power system components, allowing easy mounting on either.

• Dimensions: 10.25"H x 5"W x 2.8"D
• Weight is 3.5 lb..
• UL Listed

5-year warranty.

Morningstar ProStar Charge Controllers

Recently revised, this sophisticated line of PV charge controls incorporates constant voltage PWM to make maximum use of valuable PV power. They have automatic equalization, temperature compensation and very high efficiency. Can be used on 12, 24 and 48 volt systems with sealed, gel and wet-cell lead-acid batteries.

Front panel LED’s indicate when the batteries are being charged and relative battery state-of-charge. Reverse polarity protection on input and output. In the event of a load short circuit, the load is automatically disconnected. "M" models include LCD meter of battery voltage, PV charging current, and load current.

LVD is current-compensated to prevent false disconnect when the battery is heavily loaded. Units are conformal coated to guard against corrosion.

• Dimensions: 6.01" x 4.14" x 2.2".

5 year warranty.

Morningstar SunSaver Charge Controls

The SunSaver is a very reliable charge controller and uses the same battery charging algorithm as the ProStar and offers many of the advantages of the ProStar for smaller systems, at a reduced cost. Constant voltage pulse width modulation (PWM) charging is a proven advance compared to the common on/off PV regulators.

SunSavers are field-selectable for sealed or flooded batteries. A rugged anodized aluminum case and epoxy encapsulated electronics ensure durability and longevity. A temperature compensation sensor in the charge control varies full charge voltage with temperature.

They have LED charging and load control indicators in LVD models.

• Dimensions: 6" x 2.2" x 1.3".

5-year warranty.

Morningstar SunLight Charge Control with Lighting Control

The SunLight has all the features of the SunSaver control.  It also has a rotary switch that allows it to turn on the loads afterdusk for 2, 4, 5, 8, or 10 hours. It also has the option to turn loads on at dusk, off and on again before dawn. In this configuration, you can choose the following settings (in hours): 3/off/1, 4/off/2, or 6/off/2. On from dusk to dawn is also possible. A test button turns light on for five minutes.

• Dimensions: 6.6" x 2.2" x 1.3".

Five year warranty.

Morningstar SunGuard Charge Control

The SunGuard uses the same charging circuit as the SunSaver. It is ideal where a 12-volt low-power control is needed. It can control up to 75 watts of PV module(s). Since it is epoxy encapsulated, it can be used outdoors in a harsh environment. Dimensions are 2.5" x 2" x 1.6" with wire leads for connecting module and battery. 5-year warranty.

Morningstar SunKeeper Charge Control

The SunKeeper is available in 6 amp or 12 amp versions at 12 volts DC. To withstand the high temperatures at the solar module, the controller has been designed using extremely efficient power electronics and is rated to 70C. The SunKeeper is also certified for use in Class 1, Division 2 hazardous locations, making it an ideal controller for solar powered oil/gas applications.Mounts in 1/2" knockout 5-year warranty.

XW-MPPT60-150

Dimensions are 14 ½"H x 5 ¾"W x 5 ½"D and weight is 12 lbs.

5-year warranty.

Xantrex model	Description	Item code	MSRP	Price	Purchase
XW-MPPT60-150	60-amp MPPT charge controller	20.8040	$650	$605

Xantrex C-35, C-40 and C-60 PWM Controllers

The Xantrex C-35, C-40, and C-60 PWM controllers can be used as PV charge controls, DC load controls or DC diversion regulators in 12, 24 and 48* volt systems. They operate in only one mode at a time, so to provide both PV charge control and low battery load disconnect, two controls must be used. As DC load controls they disconnect the load at a user settable low voltage and reconnect at a higher voltage reconnect point. As diversion controllers they send excess power to a "dummy load" such as a water or space heater to regulate hydroelectric or wind generators.

All of the Xantrex controllers, when used as a charge control, have field-adjustable bulk and float setpoints and perform automatic equalization every 30 days or whenever LVD is reached. Equalization can be manually initiated with automatic shut-off. Order the optional temperature sensor for more accurate battery charge control.

The optional LCD Digital Display shows battery voltage, array amps and watts, cumulative amp-hours and a separately resettable "trip" amp-hour measurement. The digital display is available for mounting on the front of the charge control, or with a 50 or 100 foot cable for remote mounting in a double-gang electrical box. UL-listed.

2-year warranty.

*Only the C40 can be used in 48 volt systems.

Model	Description	System Voltage	Max PV Amps	Item Code		MSRP	Price	Purchase
C-35	Charge Control	12 or 24	35	20.8004		$119	$111
C-40	Charge Control	12, 24 or 48	40	20.8005		$159	$147
C-60	Charge Control	12 or 24	60	20.8009		$199	$184
BTS/15	Battery Temperature Sensor with 15 foot cable				20.8025	$29	$29
BTS/35	Battery Temperature Sensor with 35 foot cable				20.8029	$32	$32
CM	Digital Display mounts on front of charge control				20.8016	$99	$96
CM/R50	Remote Display with 50 foot cable				20.8019	$126	$119
CM/R100	Remote Display with 100 foot cable				20.8017	$146	$138

Xantrex C-12 Charge / Lighting Control

The Trace C-12 controller is PWM microprocessor based and ideal for small village power systems, vacation homes, outdoor area lighting, sign lighting, and bus shelters. It has a 12 amp low voltage disconnect and an automatic lighting control. The lighting control turns the light on at dusk, then has an adjustable duration timer for 2 to 8 hours of run time, or can be set to run all night. If the battery gets low, lights are turned off. User-adjustable LVD set points.

• Dimensions: 6.5" x 4.3" x 1.5".
• UL-listed.

2-year warranty.

For use in 12 volt systems only. Can be mounted outdoors.

Model	Description	System Voltage	Max PV / Load Amps	Item Code	MSRP	Price	Purchase
C-12	Charge Control / Lighting Control	12	12 / 12	20.8002	$110	$102

SCI RV Charge Controllers

These charge controllers are designed for the RV market where thousands are used every year by motorhome manufacturers. They are designed to flush-mount in a rectangular cut-out. They have a digital amp and volt meter for accurate information and an LED bar graph display for at-a-glance battery status.

Charging is set to stop at 14.4 volts and resume at 13.0, but the full charge level can be adjusted by turning a small screw on the back of the circuit board. Terminal strip on back of unit accepts up to 10 AWG stranded wire. The Mark15 and 22 control has array and battery fuses on the back of the panel and a switch to set the display to volts or amps or off. The optional black anodized aluminum box can be used to surface-mount this control on a wall.

Knock-outs are provided for wiring.

• Dimensions: 7.5"W x 4.25"H x 1.5"D.

5-year warranty.

Phocos CX Charge Controls

Phocos CX 12/24 volt solar charge controls have exceptional features at a very good price. They feature PWM regulation, with integrated temperature compensation, low battery load disconnect and a comprehensive display Battery state of charge, charge and discharge current and faults are clearly displayed on an LCD a bar graph.

These only consume 4 mA at night. The deep discharge protection function can be set up to three different modes: voltage controlled, SOC controlled or adaptive (fuzzy logic).

CX controls have a built-in data logger. Data can be accessed by a PC by using the CX-USB interface converter. Data includes maximum and minimum batttery voltage, state-of-charge at beginning and end of day, amp-hours produced by PV array and more. Daily data is available for the past 7 days.

Other features include audible warnings and a programmable nightlight function.

Phocos charge controls cannot be used in systems where the array, battery and load negatives are grounded so they cannot be used in systems that meet the N.E.C.

• Dimensions are 3.5" x 3.5" x 1.5".
• Not UL Listed.

3-year warranty.