Solar-Catalog.com 2008
Battery Enclosures & Racks
Catalog Contents
SolarTaos.com

Heavy Duty Polyethylene Battery Box   

This battery box designed to hold eight L-16 batteries is made from high density polyethylene (HDPE) sheet.

The box has an insulated base with removable middle section that minimizes lifting easy battery installation. The plastic is easy to drill with hole saw to attach conduit fitting for inverter cables. A hydrogen vent tube in the top should be extended to exterior of building. A drain in the bottom section makes it possible to wash batteries.

Description	Dimensions (in)  H x W x D	Weight (lbs)	Item Code	Price	Purchase
HDPE Battery Box	18" x 30" x 26"	60	48.4017	$480

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Battery and Control Enclosure

These NEMA3R enclosures were made to contain complete industrial quality power systems for remote applications. They hold 1 Group 31 or smaller batteries and can be mounted to either a 2 to 6 inch pole, a flat surface or a concrete pad.

The included pole mounting hardware is designed so as not to allow removal from the outside of the enclosure. They feature hinged doors with secure locking latches, passive ventilation and a white powder coat finish. They have an internal control enclosure at the top of the box with a hinged door with dead-front cut-outs for 3 CD or CF type circuit breakers (see page 116) and a 7 x 15 inch removable control panel for pre-assembly of electrical components.

They have eight 1/2" knockouts on the bottom and one 3/4" knockout in the lower back.

Powder-coated steel construction.

Holds # of Batteries	Material	Dimensions (in) H x W x D	Weight (lbs)	Item Code	Price	Purchase
1	Steel	25.5 x 20 x 8.5	58	48.4301	$415

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Pole Mount Aluminum Battery Boxes  

Side of pole mount aluminum NEMA 3R hinged door boxes are available for several battery sizes and battery/equipment configurations. They are made to order and can be built to meet specific application requirements. They are made from 0.125" 5752- H32 aluminum with white powder coating.

The doors have padlock hasps and stainless steel continuous hinges. Each box has a removable control mounting plate, screened vents and two 7/8" wire entrance holes.

Battery Size	Batteries Spaces	Dimensions (in) D x W x H	Item Code	Price	Purchase
Group 27, 30	1	9 x 16 x 20	48.4179	$495
Group 27, 30	2	16 x 16 x 20	48.4188	$660
Group 27, 30	4	16 x 16 x 20	48.4200	$840
Group 27, 30	6	16 x 25 x 34	48.4201	$1,020
Golf Cart	2	14 x 18 x 22	48.4197	$545
Golf Cart	4	14 x 18 x 36	48.4203	$680
4D	1	12 x 24 x 22	48.4282	$630
4D	2	12 x 24 x 36	48.4291	$790
8D	1	15 x 24 x 22	48.4285	$690
8D	2	15 x 24 x 36	48.4294	$865

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Direct Power Chest Style Battery Enclosures

Pad mount, chest style enclosures are manufactured with .125" 5052-h32 aluminum. All die marks and welds are sanded smooth and the boxes are finished with a reflective bright white polyester powder coat to minimize internal heat gain.

All enclosures are provided with integrated louvers located to promote convective air flow through the enclosure to reduce internal temperatures and remove gasses. Filters are located over the louvers to keep out dust and insects. The filters are removable for cleaning or replacement. All standard enclosures are built to meet NEMA 3R specifications.

Other sizes available.
 

Battery size	Batteries spaces	Layout	Dimensions (inches)	Weight (lbs)	Non-insulated			Insulated
					Item code	Price	Purchase	Item code	Price	Purchase
27/30	2	2x1	16x16x16	26	48.4030	$768		48.4033	$1,030
	4	2x2	18x30x16	39	48.4031	$970		48.4034	$1,280
	4	1x4	16x34x16	37	48.4032	$995		48.4035	$1,310
	6	2x3	25x30x16	50	48.4140	$1,155		48.4143	$1,515
	8	2x4	30x33x16	60	48.4036	$1,320		48.4043	$1,695
	10	2x5	41x30x16	70	48.4037	$1,469		48.4044	$1,895
8d	2	2x1	24x26x16	44	48.4057	$1,045		48.4065	$1,365
	4	2x2	26x46x16	68	48.4116	$1,430		48.4119	$1,835
	4	1x4	24x50x16	65	48.4066	$1,455		48.4067	$1,865
	6	2x3	38x46x16	90	48.4128	$1,775		48.4131	$2,255
	8	2x4	46x50x16	111	48.4068	$2,100		48.4069	$2,630
	10	2x5	62x46x16	131	48.4164	$2,400		48.4167	$2,990
	12	2x6	46x74x16	150	48.4070	$2,700		48.4077	$3,430
	12	4x3	50x68x16	150	48.4071	$2,690		48.4078	$3,415
Golf cart	2	2x1	13x18x17 25 48.4074 $750 48.4079 $1,009
	4	2x2	18x25x17 37 48.4075 $935 48.4080 $1,236
	4	1x4	14x35x17 36 48.4076 $980 48.4081 $1,298
	6	2x3	25x27x17 47 48.4134 $1,112 48.4137 $1,462
	8	2x4	25x32x17 56 48.4152 $1,256 48.4155 $1,637
	10	2x5	43x25x17 65 48.4082 $1,400 48.4089 $1,825
	12	2x6	32x65x28 128 48.4174 $2,077 48.4175 $2,694
	12	4x3	25x51x17	74	48.4083	$1,547		48.4090	$2,088
L-16, s460, s-530	2	2x1	19x22x28 43 48.4088 $868 48.4095 $1,157
	4	2x2	22x32x28 61 48.4122 $1,113 48.4125 $1,452
	4	1x4	19x39x28 63 48.4096 $1,155 48.4097 $1,508
	6	2x3	31x32x28 76 48.4146 $1,333 48.4149 $1,726
	8	2x4	32x39x28 89 48.4158 $1,518 58.4161 $1,945
	10	2x5	32x48x28 102 48.4098 $1,698 48.4099 $2,173
	12	2x6	32x56x28 115 48.4170 $1,882 48.4173 $2,476
	12	4x3 39x46x28 114 48.4171 $1,860 48.4172 $2,446
	14	2x7	34x35x17	74	48.4084	$1,529		48.4091	$2,056
	16	2x8	32x73x28	141	48.4176	$2,257		48.4177	$2,929
	16	4x4	39x59x28	137	48.418	$2,194		48.4181	$2,845

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Outback Power System Rack (PSR)   

This is a combined battery cabinet and system component rack for batteries, disconnects, over current protection devices and even the inverter/charger in a single enclosure. The PSR is a powder coated steel enclosure with internal support frame, shelves and removable side and top panels for indoor use. The PSR is also available frame only version (PSR-FO).

It holds up to eight Group 27/31, eight T105, four L16, or two 8D type batteries in its standard configuration. With one extra shelf, it will hold 12 Group 27/31 batteries and with 2 extra shelves it can hold four 8D batteries. Dimensions: 43"H x 34"W x 17"D.

It is packaged disassembled for easy shipping and must be assembled at the site with a screwdriver.

• All sides and top can be removed with conduit attached on the PSR
• Includes DC breaker bracket which holds up to five small breakers and one large breaker
• Easily connected to various power inverters or the OutBack PSDC via 2" conduit
• Circuit breakers are easily added in the field
• PSRs can be directly mated end to end for large storage battery systems

Optional Components

• PSR-SK - Additional shelf kit for use with more batteries or components
• One OBDC-100, 175 or 250 DC breaker for disconnecting the inverter/battery system
• OBDC-GFP/2 - Dual circuit 60 amp PV ground fault protection system for one or two PV controllers (only one OBDC-GFP/2 fits)
• OBDC 5 to 70 amp breakers for DC loads and inputs
• PSR-SZ4 - Seismic zone 4 Kit to meet UBC earthquake safety requirements
• PSR-HDT - Heavy Duty Top for mounting an inverter directly on top of a PSR cabinet – in door use only
• PSR-BCK – Lockable breaker cover kit for PSR only
• PSR-MP - Mounting plate for mounting inverters or PV charge controllers inside PSR
 

Spill Containment Tray

This tray holds four Group 31, T105 or L16 batteries. The tray has enough capacity to hold one ruptured battery cell’s spilled electrolyte. Fits on one PSR shelf. Molded acid resistant polyethylene plastic. See table above for PSR-SCT pricing.

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Plywood Battery Storage Containers

These durable wooden storage units are constructed with 5/8" plywood for the bottom to provide a solid support platform. The sides, back and front are ¾" plywood. The lid is 5/8" plywood with an overhang on the both the front and sides and is fastened using galvanized hinges to provide durability in all weather conditions.

Handles are added to the lid to make it easy to open. Each box is vented on both sides and the front to provide a constant air flow. A drain plug is included in the floor for easy washing of your battery bank. Every box is finished with quality exterior paint available in black, brown or white.  It can also be shipped unfinished so you can match to your home’s exterior.  Top and front are removable to allow easy battery installation. Battery boxes are shipped unassembled. Assembly is easy and can be done in just a few hours with 2 people. Step by step instructions, all hardware, screws, and finishing supplies are included in every box.

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